Sterilization Sealing Roll (Flat Reel)
Shanghai JPS Medical Co., Ltd. · #JPS-FLAT-ROLL · source
Sterilization Sealing Roll (Flat Reel)
The JPS Sterilization Sealing Roll (Flat Reel) provides a flexible and economical packaging solution for medical instruments. Cut the roll to your desired length and seal with a standard heat sealer. It features high-quality medical paper and transparent tinted film with dual indicators for Steam and EO gas.
Key Features
- Customizable Length: Cut to the exact size needed for various instruments, reducing waste.
- Secure Heat Seal: Designed for use with rotary or impulse heat sealers.
- Dual Indicators: Built-in process indicators for Steam and Ethylene Oxide (EO).
- Premium Barrier: 60gsm or 70gsm medical grade paper provides excellent microbial barrier.
- Clear Visibility: Tinted transparent film allows easy identification of contents.
Product Overview
Flat Sterilization Rolls (Reels) are a staple in CSSD (Central Sterile Services Departments) and dental clinics. They offer the ultimate flexibility, allowing operators to cut the exact length of packaging needed for instruments of varying sizes, significantly reducing material waste compared to pre-sized pouches.
Constructed from heavy-duty medical grade paper and tear-resistant transparent film, these rolls provide a strong, puncture-resistant barrier. The edges are sealed with a continuous, ribbed chevron seal to prevent instrument breakthrough.
Key Advantages
- Cost-Effective: Cut exactly what you need. Ideal for instruments of unusual lengths.
- Clear Visibility: Tinted transparent film (blue or green) helps easily identify instruments and detect punctures.
- Dual Indicators: Printed with non-toxic, water-based indicators for both Steam and EO gas processes.
- Strong Side Seals: Multi-line ribbed seal design prevents breaches caused by heavy or sharp instruments.
- Clean Peel: Engineered to peel open cleanly, preventing paper fibers from contaminating the sterile field.
- Multiple Widths: Available in a wide range of standard widths (from 50mm to 400mm) to accommodate various sets.
Technical Specifications
| Specification | Details |
|---|---|
| Product Name | Sterilization Sealing Roll (Flat Reel) |
| Material (Paper) | 60gsm or 70gsm Medical Grade Paper |
| Material (Film) | PET/CPP Medical Grade Tinted Film (Blue/Green/Clear) |
| Sterilization Method | Steam / Autoclave, Ethylene Oxide (EO) |
| Indicator (Steam) | Blue turns to Black |
| Indicator (EO) | Pink turns to Yellow/Brown |
| Roll Length | Standard 200 meters (approx. 656 feet) |
| Compliance | ISO 11607-1, EN 868-5, CE, FDA |
| Shelf Life (Sterile) | Maintains sterility up to 5 years (under proper storage) |
Popular Widths
| Width | Roll Length | Typical Use |
|---|---|---|
| 50mm (2") | 200m | Small single instruments, burs |
| 75mm (3") | 200m | Dental handpieces, scissors |
| 100mm (4") | 200m | Standard instruments, forceps |
| 150mm (6") | 200m | Small surgical sets |
| 200mm (8") | 200m | Medium instrument cassettes |
| 250mm (10") | 200m | Large instrument trays |
| 300mm (12") | 200m | Extra-large trays, basin sets |
| 400mm (16") | 200m | Major surgical packs |
Packing Configuration
| Width | Rolls/Carton | Carton Size (cm) |
|---|---|---|
| 50mm | 8 or 10 | 41 x 41 x 22 |
| 75mm | 8 | 41 x 41 x 32 |
| 100mm | 4 or 6 | 41 x 41 x 22 |
| 150mm | 4 | 41 x 41 x 32 |
| 200mm | 2 or 4 | 41 x 41 x 42 |
| 250mm | 2 | 41 x 41 x 27 |
| 300mm | 2 | 41 x 41 x 32 |
| 400mm | 1 or 2 | 41 x 41 x 42 |
Storage Instructions
- Store in a clean, dry area (15°C - 25°C).
- Maintain Relative Humidity below 60%.
- Protect from direct sunlight and dust.
Rolls are individually shrink-wrapped for protection.
Quality Assurance
- Seal Strength Testing: Tensile testing to ensure the side seals withstand sterilization pressure along the entire length.
- Peel Characteristics: Verifying that the roll opens cleanly without fiber tear.
- Porosity Checks: Testing medical paper to ensure proper sterilant penetration and barrier properties.
- Indicator Performance: Confirming accurate color change of printed chemical indicators.
OEM & Customization Options
We provide contract manufacturing services to create sterilization rolls that align with your brand.
- Custom Printing: Print your brand logo, instructions, and specific indicators along the edge of the roll.
- Custom Widths & Lengths: Manufacture rolls to specific widths or lengths (e.g., 100m, 200m) outside our standard range.
- Custom Packaging: Design bespoke outer shipping cartons and inner wrapping with your branding.
- Material Options: Choose paper weight (60/70gsm) and film tint (blue, green, or clear).
Product Information
| Manufacturer | Shanghai JPS Medical Co., Ltd. |
|---|---|
| Roll Length | Standard 200 meters (approx. 656 feet) |
| Certification | ISO 11607-1, EN 868-5, CE, FDA |
| Indicator (eo) | Pink turns to Yellow/Brown |
| Material (film) | PET/CPP Medical Grade Tinted Film (Blue/Green/Clear) |
| Available Widths | 50mm, 75mm, 100mm, 150mm, 200mm, 250mm, 300mm, 400mm |
| Material (paper) | 60gsm or 70gsm Medical Grade Paper |
| Indicator (steam) | Blue turns to Black |
| Shelf Life (sterile) | Maintains sterility up to 5 years (under proper storage) |
| Sterilization Method | Steam / Autoclave, Ethylene Oxide (EO) |
